In no particular order:
#11 Leonardo DiCaprio - Django Unchained
There is a scene in the movie when DiCaprio slams his hand down very hard on a table, causing him to cut his hand on broken glass. He stayed in character, the directors and editors of the film left it in because it added to the scene.
#10 Robert Downey Jr - Iron Man 3
Filming was brought to a stop after an ankle injury sustained after a stunt. He had to recuperate for 6 weeks before returning.
#9 Brad Pitt - Se7en and Troy
Brad has more than one injury he can blame on his career, while filming Se7en he broke his arm, rather than disrupting filming they actually wrote it into the script. Ironically while fiming Troy Pitt injures his Achilles tendon!
#8 George Clooney - Syriana
Clooney suffered a broken spine when filming Syriana and was bed bound for a month. It's alleged he was in so much pain he even considered suicide.
#7 Halle Berry - Gothika
Berry and Robert Downey Jr's scene in the mental ward became all too real when he is twisting her arm. While filming he actually broke her arm, filming stopped until she was healed!
#6 Sylvester Stallone - Rocky IV
Stallone spent eight days in an intensive care unit after Dolph Lundgren punched him in the chest. He suffered from severely high blood pressure a swollen heart as a result.
#5 Joseph Gordon-Levitt - Premium Rush
Jospeh flew through the back window of a taxi after crashing his bike causing 13 stitches to his arm. The accident was caused by diplomat driving through a closed set.
#4 Nicole Kidman - Moulin Rouge
During the filming Nicole ended up with her knee in a cast and two fractured ribs, hence she spends so much time sitting in the movie.
#3 Russell Crowe - Cinderella Man
While sparring in preparation for the movie Crowe dislocated his shoulder requiring surgery to fix the damage and pushing filming back by seven weeks.
#2 Sienna Miller - G.I. Joe
Sienna suffered two different injuries while filming first slipping on a rubber bullet and injuring her hand then her chest catching on fire during a pyro accident.
#1 Viggo Mortensen - The Lord of the Rings: The Two Towers
During the Orcs funeral pyre scene he kicked a helmet so hard he broke several toes. Not his only incident during the movie he also broke one of his teeth and almost drowned.
But acting is easy, right?
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